Oil sealed rotary vane vacuum pumps play a vital role in the vacuum food packaging industry, offering the performance and reliability required to extend shelf life, preserve freshness, and ensure food safety.
In vacuum food packaging, efficiency, hygiene, and reliability are crucial. Among the most trusted technologies that enable these standards are Leybold Oil Sealed Rotary Vane Vacuum Pumps. These high-performance pumps are essential for removing air and moisture from packaging environments. By doing so, they extend the shelf life of food products while preserving their quality, flavor, and safety.
Leybold’s rotary vane pumps maintain consistent vacuum levels, which are critical in food packaging lines that require air-tight sealing. They quickly extract air from food containers—whether for meats, dairy, vegetables, or ready-to-eat meals—helping to create an oxygen-free environment. This environment significantly slows microbial growth and oxidation processes.
A significant advantage of Leybold’s oil-sealed models is their exceptional durability and ability to operate continuously, even in the most demanding industrial environments. Their compact design, low vibration, and quiet performance make them ideal for integration into automated packaging systems. Additionally, Leybold pumps feature robust oil circulation systems, ensuring effective sealing and cooling. Leybold’s vacuum pump contributes to lower maintenance needs and a longer operational life.
Food packaging requires strict adherence to hygiene and safety standards. Leybold pumps support clean operations by using high-grade materials and precision sealing to minimize contamination risks. Their compatibility with food-safe lubricants and efficient filtration systems makes them a reliable choice for food processors aiming to comply with international food safety regulations.
How Oil-Sealed Rotary Vane Pumps Work in Food Packaging
These pumps function by removing air from packaging, creating a vacuum that inhibits the growth of spoilage organisms and slows oxidation. This process helps keep food fresh for longer periods.
The oil in the pump serves several functions: it lubricates moving parts, seals internal chambers to achieve high vacuum levels, and dissipates heat generated during compression.
Their ability to maintain a consistent, deep vacuum ensures proper sealing of every package, which is vital for food safety and quality.
Why Oil-Sealed Rotary Vane Pumps Are Preferred in Food Packaging
- High Vacuum Performance: Oil-sealed rotary vane pumps achieve the deep vacuum levels (typically between 100–300 mbar) needed for effective food packaging and modified atmosphere packaging (MAP).
- Reliability and Consistency: These pumps deliver steady, reliable vacuum performance, which is crucial for automated packaging lines where consistency is paramount to maintaining product quality.
- Cost-Effectiveness: Oil-sealed rotary vane pumps are robust, durable, and relatively inexpensive to maintain compared to other vacuum technologies.
- Long Service Life: The oil creates a barrier that reduces wear on internal components, thus extending the pump’s lifespan.
What to Consider When Using Oil-Sealed Rotary Vane Pumps
- Clean Air Requirement: Food packaging environments typically maintain clean air, which minimizes the risk of contaminants entering the pump and causing oil degradation or clogging—a challenge in other applications.
- Maintenance: These pumps require regular oil changes and filter replacements, but their simple design makes maintenance cost-effective and straightforward.
- Limitations: Oil-sealed rotary vane pumps are not ideal for processes with high moisture or particulate loads, as these could emulsify the oil or cause contamination. However, in food packaging, where air quality is controlled, this is rarely an issue.
Applications in the Food Industry
- Vacuum Sealing: Removes air from packages to prevent spoilage and extend shelf life.
- Modified Atmosphere Packaging (MAP): creates a controlled environment inside the package to enhance product preservation.
- Thermoforming and Blister Packaging: Forms packaging materials around food products using a vacuum.
- Bottling and Canning: Ensures proper sealing and prevents contamination by removing excess air.
SOGEVAC NEO D Pump
The SOGEVAC NEO D Pump from Leybold represents the next evolution in oil-sealed rotary vane vacuum pumps, offering advanced technology, low noise, and exceptional reliability for industrial and scientific applications. Built to exceed expectations in performance and cleanliness, the NEO D is engineered for industries where process stability, low emissions, and robust vacuum performance are essential.
Advanced Design for Modern Applications
The SOGEVAC NEO D is a two-stage oil-sealed rotary vane vacuum pump that delivers deep ultimate vacuum levels and stable performance under continuous operation. It combines the best of Leybold’s time-tested SOGEVAC series with innovative new features that improve cleanliness, reduce maintenance, and simplify integration.
With pumping speeds ranging from 10 to 300 mÂł/h, this pump is ideal for a variety of demanding applications including:
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Food packaging and processing
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Medical and pharmaceutical sterilization
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Industrial vacuum furnaces
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Coating and metallurgical processes
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Research laboratories
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General manufacturing
Built for Reliability and Durability
Leybold’s SOGEVAC NEO D is trusted globally for its durability in harsh operating conditions. Its rugged design ensures stable performance even under 24/7 usage, temperature fluctuations, and variable process demands. The pump is also designed to be resistant to particle contamination and process gas exposure, making it a true workhorse across multiple industries.
Why Choose SOGEVAC NEO D?
Whether you’re modernizing your vacuum system or installing new lines, the SOGEVAC NEO D offers a perfect blend of technology, efficiency, and reliability. With Leybold’s global support network and proven vacuum engineering expertise, the NEO D is more than a pump—it’s a long-term solution that adds value to your process. Know more – click hereÂ
SOGEVAC Rotary Vane Pump
The SOGEVAC Rotary Vane Pump series, developed by Leybold, stands as a trusted solution for a wide range of industrial and scientific applications requiring a clean and consistent vacuum. These oil sealed rotary vane vacuum pumps are engineered to deliver superior performance, long service life, and quiet operation—making them ideal for use in laboratories, packaging industries, metallurgy, vacuum drying, and other demanding environments.
Designed with operational efficiency in mind, the SOGEVAC pumps offer continuous pumping of air or inert gases from sealed vessels and systems. They feature integrated oil recirculation, which ensures optimal lubrication and cooling of internal components, thereby extending the lifespan of the unit. These pumps also boast a compact footprint and modular design, making them easy to install, maintain, and integrate into complex systems.
The SOGEVAC line is known for its low noise levels, minimal vibration, and environmentally friendly operation with reduced oil emissions. Advanced sealing technologies prevent oil backflow and contamination, helping users maintain product purity and clean work environments. With pumping speeds ranging from 10 to 1200 mÂł/h, there’s a SOGEVAC pump tailored to your vacuum requirements.
In addition to standard models, Leybold offers ATEX-compliant versions of SOGEVAC pumps for explosive environments, enhancing safety in sensitive applications.
Whether you’re operating in food processing, R&D, pharmaceutical production, or electronics manufacturing, the SOGEVAC rotary vane pump provides proven vacuum performance backed by Leybold’s decades of engineering expertise. When precision, durability, and easy maintenance are your priorities, SOGEVAC is the name you can trust. Know more –Â click here
TRIVAC Pumps
When it comes to dependable and robust vacuum solutions, TRIVAC pumps stand out as a trusted choice for industrial and laboratory applications. Manufactured by Leybold, a global leader in vacuum technology, TRIVAC rotary vane pumps are engineered for high performance, long service life, and minimal maintenance.
TRIVAC pumps are oil-sealed rotary vane vacuum pumps, well-suited for creating rough and medium vacuum levels. These pumps are widely used in industries like pharmaceuticals, chemical processing, food packaging, metallurgy, and research laboratories, thanks to their rugged design and high vacuum stability. Known for their compact footprint and quiet operation, TRIVAC pumps are ideal for both standalone and integrated system use.
One of the key advantages of TRIVAC models is their dual-stage design, which enables deeper vacuum levels and improved gas ballast capability. This makes them particularly effective in handling condensable vapors and light process gases. Their robust construction allows continuous operation, even under harsh process conditions.
In addition, TRIVAC pumps are engineered with low backstreaming, which ensures that the oil vapors do not contaminate the process chamber. Many models also come with accessories like oil mist filters, inlet traps, and valves, enhancing performance and protecting the vacuum system from particles or backflow.
TRIVAC pumps are available in a range of sizes and configurations, including models like TRIVAC D 4, D 8, D 16, and D 40, allowing businesses to choose the ideal capacity for their specific process requirements.
Whether you’re upgrading your vacuum system or building a new process line, Leybold TRIVAC pumps offer unmatched reliability, efficiency, and value. Count on TRIVAC for clean, consistent, and maintenance-friendly vacuum performance across industries. Know more –Â click here